Five Tips Before Renting a Forklift

People hardly go for buying new forklifts for their single job. Also, the prices of forklifts have been increasing and so people go for renting a forklift. But you need to know that there are certain factors that you need to take into consideration before renting a forklift. So let us have a look at 5 tips before renting a forklift.

Visit different rental companies

You should be well prepared to visit different rental companies so that you get the best price that suits your budget. You also need to decide exactly what you are looking for and what you require in order to perform the job quite efficiently. So, when you go for researching different rental companies you would get the best one for you and that too with a good budget as well.

Choose the type of forklift


It is very important that you try to choose the type of forklift that you are looking for. There are forklift that comes with different power range. So, it is you to decide whether you are going for a heavy power or also looking for a diesel or gas. There are also forklift that have been designed for indoor use. So, if you are looking for outdoor terrain, then the best thing is to buy forklift that suits outdoor use. There are also electric forklift as well that do not emit any noise and does not consume more power as well. What's more, electric forklifts also help in maneuvering on uneven surfaces as well. You can also opt for propane powered models as well.

Go for the right style

The next thing that you need to have a look is the style of the forklift. You should try to ensure that the style matches you as well as the job you are doing. There are some models which require you to sit on it. Then there are others that allow you to stand up behind the machine. So, you should look at the comfort level as well. Do remember that if you are going to use the forklift for a longer period of time, then it would be very tiresome for you to stand or walk behind it.

Check the load requirements

Load is another important factor that is very important when you go for renting a forklift. You should look that the rental forklift is able to load heavy weighted items. You should also need to consider how much height your forklift needs to lift the load. Choosing the wrong one for you might become a serious safety concern.

Additional Equipment

You should look at whether you need any additional accessories. You should make sure that you get everything under one roof in order to eliminate the problem of additional equipments. There are examples like side shift, fork positioners...etc which needs to be considered while renting forklifts.

So, consider the load as well as the space available and you would be able to get the best rental forklift for your use.

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An Introduction to Acoustic Emission

Definition

Acoustic Emission (AE) refers to generation of transient elastic waves during rapid release of energy from localised sources within a material. The source of these emissions in metals is closely associated with the dislocation movement accompanying plastic deformation and with the initiation and extension of cracks in a structure under stress. Other sources of AE are: melting, phase transformation, thermal stresses, cool down cracking and stress build up, twinning, fiber breakage and fiber-matrix debonding in composites.

AE Technique

The AE technique (AET) is based on the detection and conversion of high frequency elastic waves emanating from the source to electrical signals. This is accomplished by directly coupling piezoelectric transducers on the surface of the structure under test and loading the structure. The output of the piezoelectric sensors (during stimulus) is amplified through a low-noise preamplifier, filtered to remove any extraneous noise and further processed by suitable electronics. AET can non-destructively predict early failure of structures. Further, a whole structure can be monitored from a few locations and while the structure is in operation. AET is widely used in industries for detection of faults or leakage in pressure vessels, tanks, and piping systems and also for on-line monitoring welding and corrosion. The difference between AET and other non-destructive testing (NDT) techniques is that AET detects activities inside materials, while other techniques attempt to examine the internal structures of materials by sending and receiving some form of energy.

Types of AE

Acoustic emissions are broadly classified into two major types namely, continuous type and burst type. The waveform of continuous type AE signal is similar to Gaussian random noise, but the amplitude varies with acoustic emission activity. In metals and alloys, this form of emission is considered to be associated with the motion of dislocations. Burst type emissions are short duration pulses and are associated with discrete release of high amplitude strain energy. In metals, the burst type emissions are generated by twinning, micro yielding, development of cracks.

Kaiser Effect

Plastic deformation is the primary source of AE in loaded metallic structures. An important feature affecting the AE during deformation of a material is ‘Kaiser Effect’, which states that additional AE occurs only when the stress level exceeds previous stress level. A similar effect for composites is termed as 'Falicity effect'.

AE Parameters


Various parameters used in AET include: AE burst, threshold, ring down count, cumulative counts, event duration, peak amplitude, rise time, energy and rms voltage etc. Typical AE system consists of signal detection, amplification & enhancement, data acquisition, processing and analysis units.

Sensors / Soure Location Identification

The most commonly used sensors are resonance type piezoelectric transducers with proper couplant. In some applications where sensors cannot be fixed directly, waveguides are used. Sensors are calibrated for frequency response and sensitivity before any application. The AE technique captures the parameters and correlates with the defect formation and failures. When more than one sensors is used, AE source can be located based by measuring the signal’s arrival time to each sensor. By comparing the signal’s arrival time at different sensors, the source location can be calculated through triangulation and other methods. AE sources are usually classified based on activity and intensity. A source is considered to be active if its event count continues to increase with stimulus. A source is considered to be critically active if the rate of change of its count or emission rate consistently increases with increasing stimulation.

AET Advantages


AE testing is a powerful aid to materials testing and the study of deformation, fatigue crack growth, fracture, oxidation and corrosion. It gives an immediate indication of the response and behaviour of a material under stress, intimately connected with strength, damage and failure. A major advantage of AE testing is that it does not require access to the whole examination area. In large structures / vessels permanent sensors can be mounted for periodic inspection for leak detection and structural integrity monitoring. Typical advantages of AE technique include: high sensitivity, early and rapid detection of defects, leaks, cracks etc., on-line monitoring, location of defective regions, minimisation of plant downtime for inspection, no need for scanning the whole structural surface and minor disturbance of insulation.

AET Limitations

On the negative side, AET requires stimulus. AE technique can only qualitatively estimate the damage and predict how long the components will last. So, other NDT methods are still needed for thorough examinations and for obtaining quantitative information. Plant environments are usually very noisy and the AE signals are usually very weak. This situation calls for incorporation of signal discrimination and noise reduction methods. In this regard, signal processing and frequency domain analysis are expected to improve the situation.

A few Typical Applications

• Detection and location of leak paths in end-shield of reactors (frequency analysis)
• Identification of leaking pressure tube in reactors
• Condition monitoring of 17 m Horton sphere during hydro testing (24 sensors)
• On-line monitoring of welding process and fuel end-cap welds
• Monitoring stress corrosion cracking, fatigue crack growth
• Studying plastic deformation behaviour and fracture of SS304, SS316, Inconel, PE-16 etc
• Monitoring of oxidation process and spalling behaviour of metals and alloys

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How To Change Spark Plugs on 4.6 & 5.4 Liter F-150s

I've replaced plugs on quite a few 5.4Ls now (the 4.6L with plug wires is similar) and once you've done a set they really are not as bad as they look. Contrary to what some people will say, you don't have to remove the fuel rails. The Coil On Plug (COP) assemblies will come out past the fuel rail. I take an old piece of seat foam and put it on top of the radiator support to the engine to allow me to lay on it without hurting my tummy. It makes the job way less painful.

Start by removing the cover over the throttle body (the black plastic cover that says "5.4" on it). There are three 10mm head bolts that hold it on. Next remove the air intake tube from the throttle body to the air filter housing. You loosen the hose clamps at either end of it, disconnect the connector on the AT (about half way up the air intake hose), the pull out the small hoses that go into the air intake tube near the throttle body. Next remove the brace from the power steering reservoir to thermostat housing. There are three 8mm or 5/16" head screws that hold it on. Now you should be able to see the COPs.

To remove the COPs you can use a 7mm or 9/32" wrench or nut driver or socket, extension and ratchet or all of the above. If you turn the fuel injectors to the side it will give you more room to work with the COPs. Unplug the connector on each COP by pressing the tab in and pulling on the connector. After you're done that just twist and pull the COPs out. A couple of the COPs on the driver's side and #4 on the passenger's side are a bit hard to get at but with some patience they will come out.

After you've removed the COPs take a blow gun and blow out the spark plug holes. Don't be surprised if there is rust and junk in them. Next you can actually remove the plugs. Use a combination of extensions, swivels (universal joints), sockets and ratchets to get at them. Whatever works best for you is good.

On the harder ones to get at I usually use a socket with a 4" extension, then a swivel, then a long extension, then the ratchet. The plugs are way down in the holes which is why I use the extension then the swivel. The swivel makes it easier to clear the firewall.

Set the gap on the new plugs to whatever it says on your emissions decal on the radiator support....usually .052-.056". Apply a small amount of anti-seize to the threads only on the spark plug. You can use a piece of vacuum hose or fuel hose over the end of the plug to get it started in the hole. Carefully start the plugs in their holes. If you can't get them most of the way in by hand with the hose take a look and see why not. Cross threaded plug threads are no fun! The plugs are to be tightened to 13 lb-ft. which is just hand tight with a short ratchet. Don't over tighten them! The threads in the aluminum heads have enough problems as it is. After that just put everything back together in reverse order. Apply some dielectric grease to the plug boots as well to help seal them.

I've done enough of these that I can replace the plugs in approximately 45 minutes but don't be surprised if the first time you do it takes a few hours.

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